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Project: Faux Metal Fireplace Screen

Instructions by designer Bunny DeLorie

Fireplace Screen
Materials Needed:
  • StenSource® stencils: BD9012, BD8014
  • Pre-mixed acrylic joint compound & applicator
  • 4 ea. 10” stretcher bars
  • 6 ea. 30” stretcher bars
  • 2 ea. 22” stretcher bars
  • 4 ea. 2” hinges
  • 20’ 3/4” flat wood trim
  • 60” of 24” x 1/4” metal mesh
  • black acrylic spray paint
  • wire cutters
  • staple gun
  • hammer, finishing nails
  • miter box and finishing saw
  • wood glue
  • wood filler
  • sea sponge
  • 2 oz. acrylic craft paint in rust and copper
  • palette
  • wax paper
  • masking tape
  • 2 each black handles (optional)
  • wood scrollwork (optional)

Instructions:

1. Assemble 2 each 10” x 30” frames and 1 each 22” x 30” frame. Glue corner together with wood glue

2. Cut mesh 1/2” larger than inside opening of each frame. Staple onto frame.

3. Measure trim molding to fit around screen on inside edge. Miter corners if desired. Use finishing nails and hammer to attach over screen and through frame. Fill in nails holes with wood filler.

4. Lay a piece of wax paper, larger than stencil, onto work surface. Secure corners of stencil to wax paper with masking tape. Put the joint compound onto applicator tool (provided in kit) and squeegee over the portion of the design you wish to use, about 1/4” thick. Carefully lift up stencil while wet.

5. Pick up wax paper and place design face down onto mesh screen. You want to do this while the joint compound is wet so that the design will stick to the mesh. Gently push in place and leave wax paper on until it is dry. Remove wax paper. Repeat with as many designs as needed for screen. May take overnight. Hint: If you place a paper pattern under the mesh, you will be able to align the stencil on the front of the mesh.

6. When dry, peel off wax paper. Attach hinges and ornamental wood piece if desired. Spray paint all three pieces, including mesh with black paint. Allow to dry.

7. Pour some rust and copper acrylic paint into palette. Dip sea sponge into water and wring out. Dip sea sponge into copper paint and blot on paper towels.  Lightly brush on wood frame and designs. Then do the same with rust paint to desired antique rust look.


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